Exotec, a global provider of warehouse robotics solutions, has announced the launch of its Next Gen Skypod system. This new iteration of Exotec’s signature automated storage and retrieval system (AS/RS) integrates advanced features aimed at improving operational efficiency in warehouse environments.
The Next Gen Skypod supports both item and case picking, addressing the needs of multichannel logistics with a single solution. Key enhancements include a more compact Skypod robot, a robot-to-robot picking workstation, a high-throughput exchanger, and increased storage density. According to Exotec, these innovations deliver a 50% improvement in throughput per workstation and up to 30% higher storage density compared to the previous generation.
The system introduces three integrated features designed to streamline warehouse operations: an internal buffer for temporary storage of completed or partially completed orders, strict outbound sequencing for optimized pallet and container loading, and a pick-and-pack functionality that reduces the need for separate packaging processes. This integrated approach minimizes reliance on external conveyors, sorters, and packaging stations, potentially reducing the system’s overall footprint.
At the presentation of the new SKypod System CEO Romain Moulin told Exotec has significantly expanded its global presence, now boasting a workforce of 1,300 across roughly 100 nationalities and delivering approximately 150 systems worldwide. The company has achieved notable financial success, reporting €1 billion in sales over an eight-year period. Its client roster features prominent global retailers such as Decathlon, Gap, and Carrefour.
Central to Exotec’s business strategy is its focus on developing tailored logistics solutions that meet specific customer needs, rather than merely supplying robotic equipment. This approach is particularly evident in their latest innovation aimed at enhancing the efficiency of grocery deliveries in urban drive-thrus—a critical market segment where rapid service and efficient use of space are essential.
AI
To some extent Artificial intelligence plays a role in the Skypod system, particularly in optimizing operations and automating tasks. Since the environment where the robots operate is controlled and well-defined, they can use mathematical algorithms to optimize the flow of goods within the system. One specific application of AI is in automatic picking, the “Sky Pickers.” These robots can pick items from storage bins and place them into preparation containers for customer orders.
AI is essential there because the picking process is highly variable—items are stored in different ways, with variations in shape, weight, and material. For example, certain plastics with holes might be difficult for the robots to handle. AI helps improve the robots’ ability to adapt to these variations, increasing their picking capacity and efficiency.
Dual-robot technology
The new generation of robotic systems is designed to improve the operational capacity and storage efficiency of micro-fulfillment centers. These systems utilize dual-robot technology at picking stations to streamline the handling process. This design allows for the transfer of items directly between robots, which Exotec suggests improves speed and efficiency compared to traditional systems that rely on conveyor belts.
The technological backbone of these innovations is a sophisticated software system that optimizes the coordination between the dual robots, ensuring they function seamlessly to enhance picking and sorting processes. Exotec claims that this setup not only boosts efficiency but also increases the system’s capacity to handle urgent orders, thereby enhancing overall customer service.
Scalability
Furthermore, the scalability of Exotec’s systems is a critical feature. The design allows for additional robots to be integrated into the system swiftly, purportedly within 30 seconds, facilitating immediate increases in capacity with minimal disruption to ongoing operations. This flexibility is essential for clients who need to adapt their logistics capabilities to fluctuating market demands.
Exotec also prioritizes ergonomic design to improve the working conditions for end-users of its systems. This focus is driven by industry feedback highlighting labor shortages and high turnover rates due to poor job satisfaction. By enhancing ergonomics, Exotec aims to make the roles more appealing and sustainable for workers, which in turn can help its clients retain staff.
Investment in research and development is a cornerstone of Exotec’s strategy, with the firm reinvesting 10% of its revenue into R&D. This commitment is intended to ensure that their solutions continually adapt and respond to the dynamic needs of the logistics industry.
